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This package contains nodes for calibrating the proximity sensor on the arms of the PR2 robot. The code in that package is for the right arm, but it can be easily adapted for the left arm.

Calibrating the proximity sensor can be splitted up into two tasks.

  1. Scanning the arm
  2. Arranging the patches on the arm, based on the scan data

Scanning the arm

The goal of the calibration is to determine position and orientation of each patch. The patches are treated as circles so the angle of their orientation around a vector is not important. This means it is sufficient to find out a XYZ vector for the position and another XYZ vector for the orientation.

It is not feasible to enter these values by hand relative to the robot's coordinate frame. For this problem the fact that the robot knows the position of it's grippers is used. The scan node provides a functionality to scan the right arm with a metal stick that has been put into the gripper of the left arm. Before you start the scan node you FIRST have to put this metal stick into the robot's left gripper. This can be done with the pr2 teleop:

roslaunch pr2_teleop teleop_joystick.launch

Then open the gripper, place the metal stick in between and close it again. A length of about 6 cm is sufficient.

Now you can CTRL+C the teleop again. After that you have to start the arm planning environment for the scan method.

roslaunch pr2_calib_proximity_sensor both_arm_navigation.launch

If you did not configure your scan method yet, you should do it now. Let's take a look into the conf/scan.yaml

Forearm and upper arm are scanned one after the other. So there is one configuration for each.

dbl_stick_offset: 0.265 // The offset in m from r_wrist_roll_link to the end of the metal stick forearm:

upper_arm: // The variables after that have the same meaning as in the section forearm but for the upperarm

The forearm has only one scan position since the forearm_roll_joint does not have any joint limits. The upper arm needs two scan positions because the upper_arm_roll joint is not continous. This is why the start_angle is by default -3.1 and goes to 0.0 Because the upperarm gets scanned once from above and once from underneath the whole arm is surrounded. You can leave the standard configuration which should do a good job, but you can also change it.

When you're ready you can launch the scan procedure with

roslaunch pr2_calib_proximity_sensor scan.launch

This will take a few hours...

Don't mind if the scan cannot reach every measurement position, this is normal behaviour and no problem.

Arranging the patches

After the scan finished you can arrange the proximity sensor patches based on the measurements of the scan. This is done with

roslaunch pr2_calib_proximity_sensor arrange_patches.launch

This will produce an output file for the patches_tf node in proximity_sensor_tf When the scan method could not find any reasonable measure point for a patch, you will get a warning and the patch is placed far away relative to torso_lift_link, for that the tf node can run, either if there is no calibration for each single patch.

Visualize data

You might want to see the data that the scan method saved after it completed. First run rviz.

rosrun rviz rviz

Now you can visualize the data for patch n by running

roslaunch pr2_calib_proximity_sensor visualize_data.launch patch_id:=n


2022-05-28 12:51